TWIN SCREW EXTRUDER
HPMC - PVC PIPE PLANT - CONICAL TWIN SCREW EXTRUDER (Single Pipe)
HPMC Conical Twin Screw Extruder for two die is made of high grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156, HPMC 92/188.
HPMC Conical twin screw extruder in the range of PVC pipe plant is available in models HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156 and HPMC 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC
Salient Features of Single Screw Extruder :
- Single Screw Extruders comes in extensive range of extruders with screw diameters varying between from 20mm to 150mm.
- HPMC PVC Pipe Plant-Single Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control and stability for unmatched end-product quality and delivery.
- It is designed to work according to all pelletized materials.
- Output rate for polyolefins up to 450 Kg/hr.
SECTIONS OF TWIN SCREW EXTRUDER :
1. DIE HEAD
- Die Head is made of high carbon content forged alloy steel for better life and performance.
2. SPRAY BATH
- Intensive cooling of the pipe with the help of numbers of spray nozzles.
- Axial adjustment of tank on slide rails with locking arrangement.
- Self cleaning type spray nozzles with wide opening for intensive cooling of the pipe.
- Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe.
3. PNEUAMTIC HAUL OFF
- Twin and Multi Track system
- Track can be adjusted for different sizes of pipes 20mm to 315 mm
- Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive.
- Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe.
- V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe.
4. PLANETARY CUTTING SAW
- Planetary saw blade cutting for pipe dia upto 315 mm
- UPVC chamefering rotary cutting.
- Cutting is PLC controlled.
- Saw dust powder sucking device.
- Special hard alloy saw blade employed to cut heavy caliber thick wall pipes.
5. AUTOMATIC CUTTING UNIT UPTO 200 MM
- Carborundum cutter for less wastage during cutting.
- Smoot and clean cut are ensured with the conical twin screw extruder
- All movement are equipped with pneumatic cylinders.
- Clamping force can be adjusted to accomodate different wall thickness.
- Limit switch is provided to sense particular length.
6. TIPPING CHUTE
- Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production.
|MACHINE MODELS||HPMC 45/90||HPMC 51/105||HPMC 65/32||HPMC 80/156||HPMC 92/188|
|Min Pipe OD ( mm)||16||16||63||110||315|
|Max Pipe OD (mm)||50||200||225||315||630|
|Max Plasticizing Capacity (Kg/hr)||90||170||300||425||600|
|Max Output (Kg/hr)||80||150||250||350||450|
|Main Drive (Kw)||15||18.5||37||55||75|
|Barrel ( Kw)||11||15||20||35||45|
|Die ( Kw)||3||5||8||12||20|
|Screw Speed Variation (RPM)||1 - 37||1 - 37||1 - 37||1 - 37||1 - 37|
|Vaccum Sizing Tank|
|Pump Drive ( KW)||2.25||2.25||-||-||-|
|Length ( Mtrs)||3.0||1.0||-||-||-|
|Water Requirement Circulating ( Ltrs/min)||400||400||-||-||-|
|Water Requirement Circulating( Ltrs/Min)||-||-||450||500||1000|
|Drive Range (kw)||1.5||4||4||5.5||7.5|
|No. of Arms||2||2||2||3||6|
|Width of Belt (inch)||4||6||6||2.5||2.5|
|Saw Diameter ( mm)||300||500||500||200||200|
|Saw Drive Load ( KW)||0.75||1.5||1.5||2.25||2.25|